GeoQer
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
I’m printing long parts so accel isn’t that big of a change. Mostly flow limited right now.
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
My print qualify looks good but accels are 2200 for prints and 4000 for rapids.
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
Looks great. I have no intentions of going to a single head though. Bought IDEX for a reason. I may see if the machine shop at work can make some aluminum components and see if I can get clean up the graphs a little, but it is printing clean enough and fast enough for now.
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
Interesting. I will have to take a look and see how the joiners are on the one I built. So far have had pretty good results printing at 2.5k. I’m pretty sure I am flow limited by the Polymaker ASA I am using. Haven’t tried a flow limit test, so maybe I could push it harder. The part is big so accel doesn’t really change my print time much.
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
Or maybe I have work reprint them on the old stratasys. Probably cost $100 USD in their proprietary model and support material. 😂
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
Reprint would be the easiest test.
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
I’m curious if the belts being anchored in plastic parts with possible issues may be contributing to the noise. Tempted to reprint parts on my Bambu and see if that helps, or maybe redesign some parts to have the machine/fab shop at work make me some more rigid components.
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
Z belts don’t move like XY belts though, so higher belt tensions won’t generate the same heat buildup in a z bearing like they would an XY. Also depends on the wrap angle of the belt.
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
The stubby gantry sounds interesting. I think I would much rather look at sourcing some carbon linear bearings though. May have to do that in my free time and model some designs and run some deflection calcs to see what would work for a 500.
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
I will have to give this method a try next week. Boss realized what a mistake it was to say print slow as is when the print time said 62hrs for less than 1 kg of material used. 😂
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
Because of the long lengths, I have been curious if an additional idler or intermediate tensioner would be beneficial to reduce the slap on the 500 configuration
607 replies
RRCRat Rig Community [Unofficial]
•Created by TheBrigandier on 1/20/2025 in #fix-my-resonance
VC4 500 IDEX - 125hz Peak
I’m looking forward to seeing some more official trouble shooting guide for IDEX also.
607 replies
RRCRat Rig Community [Unofficial]
•Created by GeoQer on 1/14/2025 in #fix-my-resonance
Messy Y graphs
It did a bit. Still noisy, but I can’t find the culprit and boss wanted to get parts made, so I just slowed down accel to 4K and it is working.
9 replies
RRCRat Rig Community [Unofficial]
•Created by GeoQer on 1/14/2025 in #fix-my-resonance
Messy Y graphs
I haven’t run the belt tension again, but it sounded like the bearings in the y carriages, so I removed them and packed as much grease as I could into them. Evidently I didn’t do it good enough the first time. It got rid of the peak on the shaper graph, but it is still a mess.
Shortening wires on the tool head now. Should be running another test in a few hours.
9 replies
RRCRat Rig Community [Unofficial]
•Created by GeoQer on 1/14/2025 in #fix-my-resonance
Messy Y graphs
So I took a leap of faith that it was carriage binding. Loosened the right Y rail, both Y carriage plates, and all the T nuts to the X beam.
Idler/tensioners were unequal distance from the rail, so I made them equal and let out belt on one side until the Y carriages were equal distant from the rail and then tightened everything back up. Now relative belt tension graphs are having me adjust the belts to where the Y carriages are uneven again and actual belt tensions are very different.
Gonna try to loosen everything and even the idlers and belts again.
9 replies
RRCRat Rig Community [Unofficial]
•Created by tg73 on 10/8/2024 in #fix-my-print
Regular surface distortion pattern towards end of larger first layers VC4
I am curious how carbon rods, like the Bambu P1/X1 series would do. 500 is a significantly longer span and more weight, especially with IDEX.
1881 replies
RRCRat Rig Community [Unofficial]
•Created by tg73 on 10/8/2024 in #fix-my-print
Regular surface distortion pattern towards end of larger first layers VC4
The advantage to the Ti tube is the weight reduction in addition to the other benefits. Adding titanium and hardware only makes the stock beam heavier.
1881 replies
RRCRat Rig Community [Unofficial]
•Created by tg73 on 10/8/2024 in #fix-my-print
Regular surface distortion pattern towards end of larger first layers VC4
Have to see if our suppliers can get the material cheaper than online metals. To get a 1200mm long sheet is more than we spent on the entire printer kit. 😳
1881 replies
RRCRat Rig Community [Unofficial]
•Created by tg73 on 10/8/2024 in #fix-my-print
Regular surface distortion pattern towards end of larger first layers VC4
Have to see if I have any issues with the VC4 500 at work once we start printing. Maybe I can convince the boss to buy a small sheet to laser cut some backers from and test.
1881 replies
RRCRat Rig Community [Unofficial]
•Created by tg73 on 10/8/2024 in #fix-my-print
Regular surface distortion pattern towards end of larger first layers VC4
Curious if titanium backing plates would help? I know they are used by the Voron crowd.
1881 replies