Restart forced after prime blob

Midway through a print my printer haulted and seemed to do a firmware restart, gcode fans stopped, unable to connect to the web interface exc. Now whenever I start a print it gets to the prime blob and then haults. I reverted back to my earlier config, updated everything and checked my wiring with nothing unusual happening. Attached is my klipper log and a download of my gcode file. I'm inexperienced with klipper but I don't see anything unusual. No error is thrown it just restarts. My heaters still work, all my endstops, probes and sensors work fine and motion seems to be working perfectly fine. I have no idea what would be going on. My setup is mostly unmodified with a btt octopus pro f446 and a raspberry pi 4b powered off the rgb header of the board.
28 Replies
miklschmidt
miklschmidt•2y ago
This looks really strange, everything just dies. If i had to guess i'd say it looks power related. the Octopus 446 stalls and then the RPi dies. It might be a short caused by a loose connection that only triggers at specific points on the bed, or a brown out. Try powering the pi with 2 x 5v and 2x gnd off the Raspberry Pi header and make sure the 5V USB Jumper isn't in place (needs to be taken out).
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loganluckless
loganlucklessOP•2y ago
5v usb power wasn't in place and I swapped my wiring to match the diagram but the problem persists. I'm going to change the usb cable next but I doubt that's the issue
miklschmidt
miklschmidt•2y ago
If the pi actually shuts down, i can't think of anything else than something power related. Really odd. Unless it's a thermal shutdown check if there's anything in /var/log/syslog
loganluckless
loganlucklessOP•2y ago
I'll give it a shot, pi temp never reads more than 50c I'll put a fan over it and see what happens. It looks exactly like a firmware restart, everything clearly still has power but all the outputs on the board shut off. I couldn't find any file named syslog but I'm not very experienced with Linux file structures. There was a mainsail error file from last night but it looks like my wifi just blipped for a minute.
miklschmidt
miklschmidt•2y ago
So the pi is still on?
loganluckless
loganlucklessOP•2y ago
The pi is still receiving power at very least. I'll take a video of what happens when it shuts down
loganluckless
loganlucklessOP•2y ago
loganluckless
loganlucklessOP•2y ago
Everything comes back on after around 2 minutes
miklschmidt
miklschmidt•2y ago
I’ve never seen anything like it
loganluckless
loganlucklessOP•2y ago
Figures I'd run into an issue like this. Are there any files I should post? I've plugged the printer into different breakers and tried externally powering the pi with no success. I might set bed temp to zero and see if that changes anything. After that I'm just going to reinstall ratos
loganluckless
loganlucklessOP•2y ago
I downloaded my cfg file and reinstalled the v1.2.4 latest non prerelease firmware and it seems to be working. Attached is my cfg file in case any clues could be in there. My ratrig is custom designed so the sizing is a little weird, assuming that is not the problem.
miklschmidt
miklschmidt•2y ago
That is one of the most vanilla printer.cfg's i've seen in a while, nothing sticks out. Makes no sense to me that a reinstalled worked. Best i can think of is file corruption or something, but i can't imagine how that wouldn't fail on startup. The weird part about your log is that there's a whole bunch of null bytes inserted when it happens, no errors or anything. Happy you got it working though
loganluckless
loganlucklessOP•2y ago
I jinxed myself it happened again
miklschmidt
miklschmidt•2y ago
Oh no So not file corruption then Have you tried reslicing? Is it the same .gcode file you're printing each time?
loganluckless
loganlucklessOP•2y ago
It's happening now when I try to turn on part cooling. Does part cooling blip on during the start print macro?
miklschmidt
miklschmidt•2y ago
It does during primeblob Try disconnecting your part cooling fan Maybe it's shorting
loganluckless
loganlucklessOP•2y ago
I'm going to swap my hotend and par cooling fan to see if it's the board or the fan
miklschmidt
miklschmidt•2y ago
If you just disconnect the part cooling fan on the board, that would be faster At least then you can rule that out If it then still does weird stuff when enabling the part cooling fan it's something on the board
loganluckless
loganlucklessOP•2y ago
Alright definitely the fan. Weird it was working earlier
miklschmidt
miklschmidt•2y ago
Must've died Or the wires are damaged What fan is it?
loganluckless
loganlucklessOP•2y ago
I do have a btt piggyback running 2 maglev 5015 fans so it could be a short on the piggyback
miklschmidt
miklschmidt•2y ago
Definitely possible Time to bust out the multimeter 😄
loganluckless
loganlucklessOP•2y ago
I'm going to unplug one fan then the other and see if that's the issue then check continuity on the ground control I'm glad I have a spare of the fan and the toolboard Thanks for your help, this was definitely a weird problem
miklschmidt
miklschmidt•2y ago
You're welcome 🙂
blacksmithforlife
blacksmithforlife•2y ago
If you decide you want to do multipin instead of piggyback the fans you can look at my config
loganluckless
loganlucklessOP•2y ago
There must be some kind of short in the fan because I swapped in my replacement and it's running good now I'm not familiar with multipin is that a different toolboard?
blacksmithforlife
blacksmithforlife•2y ago
No, it is a configuration that allows you to use two ports to control two fans as if they were one fan
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