Consistent hotend temperature offset

Hey folks! Some rubber ducking, some troubleshooting here... On my VCore 3.1 that I recently put back together, I have an issue with my hotend thermistor readings. I'm using the latest RatOS build (2.x), Octopus board, EBB42. I started using the Rapido hotend with their stock thermistor, and had a reading of about 6 degrees instead of the room's 21. I changed the hotend for a mosquito, with another type of thermistor, and had the exact same reading. I had to change the Octopus board, so I'm left with a potential faulty EBB42 (pullup resistor?). I was unable to fix it in the software (the new config is more plug'n'play, but less easy to tweak) so I ended up modifying the filament needed temp in the slicer. I'd appreciate some of your thoughts on this, I'm waiting for a new EBB42. Thanks a lot!
29 Replies
MDFPereira
MDFPereira•2mo ago
Hello so you mind to share your config files? and RatOS 2.X is not the latest image. 2.1 Rc2 (updatable to Rc3) is.
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
Hey! Thanks for jumping in 😄 I should have been more precise, you are right! I'm on the 2.1 RC3, all is up to date.
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
I don't know if that helps, but I didn't see this issue when I was with RatOS 1. But I also rebuilt the printhead, so I might have damaged the EBB. The thermistor is an NTC 100K
TheTik
TheTik•2mo ago
IIRC there isn't a pullup resistor for the thermistors as they are a variable resistor and a pullup would throw them off I see in the RatOS.cfg this line: sensor_type: NTC 100K MGB18-104F39050L32 Is there a different NTC100K selectable in the configurator to try?
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
That's all there is. I ran with the ATC before, when I had the rapido, but had the same discrepancies on the readings. This is why I think the problem is either the EBB42 or software.
No description
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
But since there is not a pullup resistor, and since the problem appeared with RatOS 2, it might be a conf issue, yes. For the record, I already re-installed the whole OS, without any improvement.
TheTik
TheTik•2mo ago
Does the thermistor show a different reading if you het it up, like with a heat gun or lighter? The usual causes of thermistor issues is a short or an open. For it to read something in the middle but inaccurate is unusual
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
It shows a proper reading, just with an offset. I can print well if I lower the filament temperature by 15deg or so. If I heat the thermistor, I have a different reading, yes. Basically, my sensor is on the B option:
No description
TheTik
TheTik•2mo ago
Some rapidos came with a faulty thermiator that read wrong just like yours. You can compensate by setting your temp lower like you found, or replace it
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
I changed my rapido to a mosquito, exact same readings 🙈.
TheTik
TheTik•2mo ago
okay, THAT is weird. Was there any connectors or wiring in common?
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
The EBB42 is! I changed the USB cable as well (seems to easily break). Could it be a software issue, though? I could re-install V1 to try... I can re-crimp all cable for extra-measure, but from XP, bad crimping leads to the target C, not the target B :/
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
It does not make any sense. Brand new EBB42, I recrimped all wires...
No description
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
I'm still 20deg out
TheTik
TheTik•2mo ago
Can you remove the hotend from the rest of the assembly and see if you get the same reading? I'm wondering if ther eis some electrical interference or something touching where it shouldn't or....
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
Did it
No description
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
klipper is in panic because of the sensor "readings". I did a PID tuning, and it worked fine. Tomorrow I'll flash the whole OS, and re-install things again. If that does not work, I'll push the RatOS v1
TheTik
TheTik•2mo ago
that reported temp is saying something is shorted its way too little resistance Even less than it was saying before
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
can it be the USB cable? because the EBB board is new, and the wires are new too I was also thinking that some common ground was not working, maybe between the octopus and RPI What would you suggest me trying?
TheTik
TheTik•2mo ago
Can't be the USB, as that is all digital communication. This is between the sensor and the EBB Hm. If something wasn't grounded right, or some leakage current somewhere... yeah maybe? Grab a multimeter, stick one on a good ground like the power supply ground and start poking around, see if you can find a ground that isn't at zero?
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
Thanks for the tip, I'll add this to the list of things to try. Since I'm not comfortable at all with electronics, I might do it last... I'll try it tomorrow. Thanks for your help, I'm happy not to be alone on this mess hahaha.
TheTik
TheTik•2mo ago
its a long shot, i dunno whats goin on but that you get the same with a differnet EBB and changed hotends/thermistor..
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
Can I have your honest opinion? Am I fixating about the potential soft issue? Or RPI? Or is it possible?
blacksmithforlife
blacksmithforlife•2mo ago
also, verify it once it is up to temperature, some of the termistors are error prone at room temp but are fine when getting to the hotend temp for printing
TheTik
TheTik•2mo ago
dunno what you mean by "soft issue", and unless the thermistor is connected to the rpi it isn't that either
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
sorry, I meant software, like a conf or something related to code
TheTik
TheTik•2mo ago
Have you selected the correct thermistor?
Bastien - Osmoz 3D
Bastien - Osmoz 3DOP•2mo ago
I tried with 2 different ones, the one from rapido, and the one for mosquito. Each time reading the package and double checking on the configurator. The story is, I had a running printer with RatOS 1, but the part cooling fan was not properly recognized. Since it went super well on the VC4.0 I bought, I figured that I could update the printer. I wired things exactly the same, and installed RatOS 2. I'm not saying it must be that, but I'd like to know if it could. I'm going to test everything we've talked about tomorrow anyway. It's just to get a grasp on the machine.
TheTik
TheTik•2mo ago
Might be worth trying to select other thermistors in the configurator and see if any give the right number back :/

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