nozzle suddenly destroying sheet

Last night the EVA front cage broke (one of my early ASA prints, bad layer adhesion I guess). I printed a new one, adjusted everything and did some print over the day which went fine. A few minutes ago I started another print and just came back to this - the brand new (installed two days ago) Phaetus tungsten Carbid nozzle is scraping the PEI from my even newer (installed today) sheet. I turned off the printer, saved the klipper and moonraker logs (don't see much).
What happened here? How can I prevent it from happening again?
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25 Replies
genetic-orange
genetic-orange•2y ago
seems like you didn't redo Z-Offset calibration after replacing the Toolheadparts?
like-gold
like-gold•2y ago
I did, also did a few prints afterwards which were successful. Everything is properly fixed and adjusted
elco
elco•2y ago
Probe mount is a prime suspect
like-gold
like-gold•2y ago
you might be right, but it's weird. I didn't do anything else yesterday anymore because I was so annoyed. I just checked the probe mount - it's fixed very well like before - but when I homed the Z axis it ran into the bed. the new sheet I installed is another brand, but has the same thickness and is also steel. I can't imagine that, but could different PEI sheets lead to different measurements? using the superpinda probe
ratty-blush
ratty-blush•2y ago
The exact some thing happened to me. I've been printing fine... now I have a scratched PEI sheet. So I adjusted the z-offset using the paper method - but what I noticed was major inconsistencies with the SuperPinda. Sometimes it would give negative numbers and other times positive? Perhaps I'm doing something wrong? Method: Home, nozzle to paper, Get Position (kinematic: X:150.000000 Y:150.000000 Z:0.900081) Then multiply 'Get_Position Z' by -1 and put this number into printer.config. I've been printing fine like this but now I sometimes get negative and positive Get_Position Z numbers and it's ripping apart my sheet.
genetic-orange
genetic-orange•2y ago
just use the Safe Button from Mainsail, it converts automatically and saves the right value
ratty-blush
ratty-blush•2y ago
That's a feature I haven't used before - I'll have to find that button. Just out of interest - should the Get_Position Kinematic Z number be positive or negative? (This number is then multiplied by -1 and inserted into printer.config).
genetic-orange
genetic-orange•2y ago
depends where you start, the offset in the Printer.cfg is always positive as this value describes the distance from the nozzle to the surface when the probe triggers, a negative Value here would mean that the Probe triggers after the nozzle hitting the bed already. When you are doing the paper test just don't use the probe calibrate tool, simply command your Z to 0 and use the Z-Offset Buttons to touch the paper, then press the Save button there and do save_config in the console, Mainsail automatically calculates your new offset and saves it, then do a test print of a 1 Layer Square and live adjust it again with these buttons in babysteps until you are satisfied, press again save and do save_config and you are done.
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ratty-blush
ratty-blush•2y ago
Apologies, what do you mean by 'Command your Z to 0' - do you mean insert a zero into the position absolute Z box? Also, I don't seem to have a 'clear' or 'save' button? Everything has been updated in the Update Manager.
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elco
elco•2y ago
Does it trigger when you hold some metal to it? Is it not mounted too high? If you hit the bed during homing, it is not triggering (too high or not working)
like-gold
like-gold•2y ago
This rings a bell for me. For a long time I just did the paper method, then "save_config", went to printer.cfg and added 0.08 to the distance - always perfect results for my 0.2 layer test print. This method doesn't work for me anymore, right now I am in the 6th or 7th iteration trying to get the right value.
genetic-orange
genetic-orange•2y ago
as soon as you alter the Z-Offset the save button magically appears kekw yes just put in 0 in Z
like-gold
like-gold•2y ago
afaik the trigger distance for the super pinda is around 2 mm. Therefore I always try to get between 0.8 and 1.5 offset in case the bed misleveled when homing
blacksmithforlife
blacksmithforlife•2y ago
That's too large. You want 0.2
like-gold
like-gold•2y ago
good to know! is there a reason for this?
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