Lost communication with MCU while printing

Hello I started a 20 hours print and after maybe 5 hours I got a communication error with mcu. Why ?
65 Replies
03Julian04
03Julian04OP2w ago
@miklschmidt @Helge Keck maybe you can help
Helge Keck
Helge Keck2w ago
first 3 tags are free, every new one costs 5€ each
03Julian04
03Julian04OP2w ago
Haha okay so now I knew it so now it starts 🤣
Helge Keck
Helge Keck2w ago
you already used your free tags :kekw: so, printers are moving and shaking all the time. i would start to make sure your USB cables are secured and bulletproof will try to find something in the logs
03Julian04
03Julian04OP2w ago
Okay yes now after a restart everything works fine And I don’t do anything with the cables
Helge Keck
Helge Keck2w ago
uhh, havent see this before
No description
Helge Keck
Helge Keck2w ago
not sure how to interprete it maybe mikl does know more
03Julian04
03Julian04OP2w ago
Okay I hope so 🥺 Maybe it was a problem that the endstop of the toolhead was triggered while printing In the morning today I saw that the endstop switch was stuck in so it was triggered Could this be a problem ?
Helge Keck
Helge Keck2w ago
i dont think so
03Julian04
03Julian04OP2w ago
Okay then I will wait for mikl Could you try this code M83 G1 E-120 F60 M83 G1 E120 F600 M83 G1 E-120 F600 M83 G1 E120 F60 M83 G1 E-120 F0.6 This causes the error I think
03Julian04
03Julian04OP2w ago
Klipper
Error in stepcompress
I suspect the error is in the iterative solver; I don’t think changing anything in stepcompress will change anything. I can reproduce this locally in batch mode: python ../../klippy/klippy.py -i test.gcode -o output -d dict/samd51p20.dict test.cfg With a test.gcode of: M83 G1 E-120 F60 M83 G1 E120 F600 M83 G1 E-120 F600 M83 G1 E120 F60 M83 G1...
03Julian04
03Julian04OP2w ago
Got this message after the code above No matter if t0 or t1 tried 2 times on each head
03Julian04
03Julian04OP2w ago
No description
03Julian04
03Julian04OP2w ago
Just Now I see that this seems to be exactly my problem here (there is the same error code as you @Helge Keck found in the debug file) @miklschmidt you are my last hope at the moment don’t know what do else Internet don’t have more information 😁
miklschmidt
miklschmidt2w ago
From what i can tell your main MCU is disconnecting. ie. your control board
03Julian04
03Julian04OP2w ago
But it isn’t What helge here found is 100% identical with this one Here And if I test the code that makes an error from the Klipper group Then I got an error too Do you have any ideas what I can do Because it is really annoying that I can’t print or even if I print that I don’t know if it gets ready or any error again 😕 I checked it already but everything seams good and also after restart the pi everything is okay again without doing anything
03Julian04
03Julian04OP2w ago
Could this be a problem ? (That my mem is so high ?) I only have one gcode on the sd card
No description
03Julian04
03Julian04OP2w ago
Okay so the problem also comes on a voron with Klipper so this can’t be the problem why my MCU lost communication What else can cause this problem ?
03Julian04
03Julian04OP2w ago
@Helge Keck @miklschmidt Have again an error while printing
03Julian04
03Julian04OP2w ago
Where in the ratos debug file can i see the latest errors ?
03Julian04
03Julian04OP2w ago
Again
No description
Helge Keck
Helge Keck2w ago
there is a ratos update on its way that could fix that
03Julian04
03Julian04OP2w ago
Okay do you know when it comes ? Today or in a week ? @Helge Keck Because at the moment I can’t print and this is really annoying 😕 Sorry for the spam @Helge Keck but I am sitting here in front of my printer and don’t know what I can do or test anymore Also I am struggling if I have to search the internet for solutions or if I just have to wait for the update 🥲😁
Helge Keck
Helge Keck2w ago
we are testing this internally atm you can do one thing to rule the post processor bug out 1. upload the file 2. run TEST_PROCESS_GCODE_FILE FILENAME=your filename 3. restart klipper 4. print the file one sec, is this a idex?
03Julian04
03Julian04OP2w ago
Yes it’s Idex
Helge Keck
Helge Keck2w ago
perfectz then this workarround should work it basically post processes the file wihtout printing it if you still have this issue afterwards we know it must be something else
03Julian04
03Julian04OP2w ago
Okay so if it Runs 20 hours (which takes for the print then your update helps or ?)
Helge Keck
Helge Keck2w ago
likely
03Julian04
03Julian04OP2w ago
Okay will run it now TEST_PROCESS_GCODE_FILE FILENAME= chonk_base_plate_V04_20240730_0.2mm_ABS_23h7m.gcode So like this ?
Helge Keck
Helge Keck2w ago
TEST_PROCESS_GCODE_FILE FILENAME='"chonk_base_plate_V04_20240730_0.2mm_ABS_23h7m.gcode"'
03Julian04
03Julian04OP2w ago
Okay And then I start the print normally in the g code files click on the file and start or ? And yes becirce I restart Klipper
Helge Keck
Helge Keck2w ago
yes
03Julian04
03Julian04OP2w ago
Bevor * Okay
Helge Keck
Helge Keck2w ago
not from the slicer, print from the frontend
03Julian04
03Julian04OP2w ago
From here
03Julian04
03Julian04OP2w ago
No description
Helge Keck
Helge Keck2w ago
yes
03Julian04
03Julian04OP2w ago
Okay
Helge Keck
Helge Keck2w ago
maybe better to restart the pi instead of klipper, just to be sure
03Julian04
03Julian04OP2w ago
TEST_PROCESS_GCODE_FILE FILENAME='"chonk_base_plate_V04_20240730_0.2mm_ABS_23h7m.gcode"' Okay Sorry just copied it
03Julian04
03Julian04OP2w ago
Got an error
No description
Helge Keck
Helge Keck2w ago
do you have another RatOS printer with a PI with more memory?
03Julian04
03Julian04OP2w ago
Yes I can change the rasp in the evening With 4gb
Helge Keck
Helge Keck2w ago
no need to change just upload the file to the other printer, post process it, download it, upload it to idex and print
03Julian04
03Julian04OP2w ago
Ah okay but the other is a v minion does this matter ?
Helge Keck
Helge Keck2w ago
doesnt matter
03Julian04
03Julian04OP2w ago
Okay then I will write you later if I am in front of the other pi
03Julian04
03Julian04OP2w ago
No description
03Julian04
03Julian04OP2w ago
@Helge Keck same error on the pi with 4gb Okay I think I got it
03Julian04
03Julian04OP2w ago
No description
Helge Keck
Helge Keck2w ago
ups
03Julian04
03Julian04OP2w ago
Now downloaded it and uploaded it on the other rasp Reboot the rasp and then start from the mainsail Is it right that everything heats up ? Or how can I see that it was a success (to convert the file)
Helge Keck
Helge Keck2w ago
No description
Helge Keck
Helge Keck2w ago
this means it worked
03Julian04
03Julian04OP2w ago
Yes this was on rasp with 4gb
03Julian04
03Julian04OP2w ago
No description
03Julian04
03Julian04OP2w ago
Then downloaded and uploaded and reboot the pi then start the print on the pi with 1GB And what does this do with the file ?
miklschmidt
miklschmidt2w ago
I'm gonna post this here too. Make sure there's no jumper here on any of your toolboards.
No description
miklschmidt
miklschmidt2w ago
Then afterwards, go over your toolboard power wiring. I suspect there could be issues with the gnd wire.
Helge Keck
Helge Keck2w ago
have you connected your 4028s to the toolboards? or the MCU
03Julian04
03Julian04OP2w ago
MCU Okay those are removed and I measured again And with the external power supply I have 5.24V on the power pins
miklschmidt
miklschmidt2w ago
excellent That's right where you want it to be
03Julian04
03Julian04OP2w ago
Okay now this is the 4gb ram pi and an external power supply will see if this works now Tomorrow I knew it 😁 So till now it is printing never get so far 🤣 Fingers crossed it gets till the end in the evening today
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