Still having issues with "Probe samples exceed sample_tolerance"

All my belts have good tension according to shaper graphs, and my bed mesh is .116 on my 500. I've also made sure my mag sheet and pei sheet are clean, and the hot end is completely free of filament. I can't tighten my couplers any further. I'm unsure where to go from here. Am I having issues with missed steps on my Z motors? Often times I will get a poke test where the first and second numbers are very similar on the poke test, or even identical to each other, which seems strange.
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Solution:
i nuked all my cfg files and started from scratch, zero mechanical changes, and now ratos calibrate is workign and im at the contact mesh point, been running for about 18 minutes now
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55 Replies
Rewire
RewireOP4mo ago
Here's another example. This was during a contact test.
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Rewire
RewireOP4mo ago
Same thing, again.
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Rewire
RewireOP4mo ago
It's amazing how it manages to make the 2 separate numbers so close to each other on repeated pokes, but doesn't get the actual test correct. no clue where to begin fixing this.
Rewire
RewireOP4mo ago
Possible it's PID issues with my hot end? Probe point still goes up while the hot end says it's at temp
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Rewire
RewireOP4mo ago
Is the Configurator supposed to give me a warnign about the PT1000 sensor? I have the jumper on the ebb42 board as instructed by the build guide
miklschmidt
miklschmidt4mo ago
yes
Rewire
RewireOP4mo ago
this one the range keeps going up until it settles and then passes the poke test
miklschmidt
miklschmidt4mo ago
unlikely, it would have to fluctuate significantly, what does your temp graph look like?
Rewire
RewireOP4mo ago
it seems fine, but the dotted line is all over the place
miklschmidt
miklschmidt4mo ago
that's PWM for ya. Can you show me a pic?
Rewire
RewireOP4mo ago
yeah let me heat it up again, doing that right now
Rewire
RewireOP4mo ago
I'm also seeing this on the ebb42 board diagram, we don't have to do this?
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Rewire
RewireOP4mo ago
the "PT Choose"
Rewire
RewireOP4mo ago
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Rewire
RewireOP4mo ago
it seems fine
Rewire
RewireOP4mo ago
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Rewire
RewireOP4mo ago
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Rewire
RewireOP4mo ago
Starts high and then goes low
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Rewire
RewireOP4mo ago
Like the poke test starts before the temp is correct
Rewire
RewireOP4mo ago
sigh
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Rewire
RewireOP4mo ago
idk what to do
miklschmidt
miklschmidt4mo ago
you're not using the MAX31685 this looks completely normal
Rewire
RewireOP4mo ago
i saw that after, but the ebb42 has the same dip switchs, i wast just wondering if it mattered if not, great
miklschmidt
miklschmidt4mo ago
enable performance mode in the hardware configurator
Rewire
RewireOP4mo ago
it's enabled
Rewire
RewireOP4mo ago
miklschmidt
miklschmidt4mo ago
Then it's time to go over every single screw in your toolhead and z assembly Make sure you've hot tightened your nozzle etc etc
Rewire
RewireOP4mo ago
i'm positive i've got them all cranked but i can try again
miklschmidt
miklschmidt4mo ago
you can enable this part again, it will improve accuracy:
[stepper_z]
microsteps: 16

[stepper_z1]
microsteps: 16

[stepper_z2]
microsteps: 16
[stepper_z]
microsteps: 16

[stepper_z1]
microsteps: 16

[stepper_z2]
microsteps: 16
however i believe i made that the default
Rewire
RewireOP4mo ago
ok, i will, i commented it out thinking maybe it was wrong despite advices
miklschmidt
miklschmidt4mo ago
Ah i only made it default on the IDEX. And everything is updated, yeah?
Rewire
RewireOP4mo ago
right yes, just did im on the RC3 now and everythgin else
miklschmidt
miklschmidt4mo ago
👍 then it's all about mechanicals at this point
Rewire
RewireOP4mo ago
so make sure everything is tight oh, i'm pretty sure my rear z screw is bent, i can visibly see it wobble when it spins that could be it? oh the dip switches arent there lol. i've got everything as tight as they can be without stripping them
Rewire
RewireOP4mo ago
isn't this a ridiculous amount of variance from when it says it's at temp and starts the poke test, and then when it actually passes the poke test? it goes from .069 all the way up to .097 before setting on .095.......
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Rewire
RewireOP4mo ago
how does this even happen
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Rewire
RewireOP4mo ago
from .016 to .094 in the span of a few pokes.....
Solution
Rewire
Rewire4mo ago
i nuked all my cfg files and started from scratch, zero mechanical changes, and now ratos calibrate is workign and im at the contact mesh point, been running for about 18 minutes now
Rewire
RewireOP4mo ago
no clue
Rewire
RewireOP4mo ago
it completed
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TheTik
TheTik4mo ago
hooray! Sorry for all the struggles, but glad you're on the other side of it now 🙂
Rewire
RewireOP4mo ago
now hopefully my first layers stick have to work on that later
Rewire
RewireOP4mo ago
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Rewire
RewireOP4mo ago
Honestly really upset
Rewire
RewireOP4mo ago
It looks good except for when it started and the outer wall didn't stick. Never had an issue like this, no clue where to begin
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Rewire
RewireOP4mo ago
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Rewire
RewireOP4mo ago
This is beyond crazy, I assume I need to re calibrate my beacon?
miklschmidt
miklschmidt4mo ago
@Rewire This looks like a messed up z-axis
miklschmidt
miklschmidt4mo ago
This is a big red flag
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miklschmidt
miklschmidt4mo ago
Obviously your hotend doesn't contract when heated.. Yeah looks like your hotend expansion is delayed quite a bit. @Rewire add this to [gcode_macro RatOS]: variable_hotend_heat_soak_time: 300 Then rerun BEACON_RATOS_CALIBRATE
Rewire
RewireOP4mo ago
will do, thanks just to note, i did manage to sort this out, i think in another thread
miklschmidt
miklschmidt4mo ago
Ah in that case don't mind me 🙂
Rewire
RewireOP4mo ago
well im having issues again after a few days lol switched to PLA and its like it has amnesia so ill sort it out
tobi0892.
tobi0892.4d ago
just to document for others: I had to make sure that no other printer is running on the heavy duty shelf as I got too much deviation due to vibrations. Once the others were shut off, the sample_tolerance was perfect
bbaydar
bbaydar4d ago
I'm having a lot of similar issues. https://discord.com/channels/582187371529764864/1328466271368642612 My own post. I'm going to rip apart the toolhead today and check all the nuts and bolts.

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