PCB Design Guidelines for Hardware Engineers

Crafting an efficient PCB starts with strategic layer stackup decisions. A well-thought-out stackup can enhance signal integrity, reduce interference, and simplify manufacturing. Here are key guidelines to consider: 1. Signal Integrity: Properly arrange signal layers to minimize impedance mismatches and signal loss, ensuring optimal performance. 2. Power Distribution: Plan power and ground layers meticulously for uniform distribution, reducing voltage drops and enhancing stability. 3. EMI/EMC Considerations: Separate sensitive traces, utilize ground planes effectively, and employ shielding techniques to mitigate electromagnetic interference. 4. Thermal Management: Strategically place thermal vias and copper pours to optimize heat dissipation and prevent hotspots. 5. Manufacturability: Collaborate closely with manufacturers. Choose stackup configurations aligning with their capabilities for seamless production. Share your experiences and tips on PCB layer stackups in the comments below. Incase you need help and assistance in the field of PCB Design, Leave a Comment and also Reachout to me. I will be focusing my articles now on PCB.
10 Replies
Petr Dvořák
Petr Dvořák13mo ago
@Joseph Ogbonna How do you approach the stack-up decisions? What do you consider? What are the decision drivers?
Joseph Ogbonna
Joseph OgbonnaOP13mo ago
Majorly i look at board space and route density. Also consider what kinds of signals are in the design. If they are High or Low Frequency Signals. Other factors are also necessary though.
Petr Dvořák
Petr Dvořák13mo ago
How do we consider the route density when there are no routes yet? It is the chicken-egg problem, isn't it? How many layers are we gonna need? How many reference planes are we gonna need?
Joseph Ogbonna
Joseph OgbonnaOP13mo ago
Altium design has a tool for calculating this density. But in a nutshell, we can go by assumption starting on using the barest minimum layer count either 4 or 6 and improve on that. Though the technology your using matters alot. If its HDI or not. It impacts your design
Petr Dvořák
Petr Dvořák13mo ago
Well, not each engineer has the Altium Designer licence. Do you? Sure, but the bare minimum is usually too expensive for a customer. 4-layer PCBs are yet ok, the 6-layer PCB is usually over the expected budget. The fact is majority of normal customer electronics is designed on 2-side PCBs.
Joseph Ogbonna
Joseph OgbonnaOP13mo ago
Yes 2 layers pcb. Am stating for complex designs though.
techielew
techielew13mo ago
I’ve been looking into CircuitMaker a lot lately: https://www.altium.com/circuitmaker Wonder how far you could get with this before upgrading out of the free version 🤔
Altium.com
CircuitMaker | Free PCB Design Tool Built on Altium Designer Techno...
With a streamlined interface and powerful design engine, you’ll never have to worry about your software holding you back. This is a free design tool unlike anything you’ve seen before.
Joseph Ogbonna
Joseph OgbonnaOP13mo ago
Circuit maker is good. And it has a good community with lots of project shares
Petr Dvořák
Petr Dvořák13mo ago
@techielew You can try it but be prepared for limits. They've not developed the CircuitMaker to loose money.
Joseph Ogbonna
Joseph OgbonnaOP13mo ago
They havent developed it to loose money 😎😎😎
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